Vise ile-iṣẹ ti ara ẹni: Iyika Iyika Ipilẹ deede Lati Aerospace Si iṣelọpọ iṣoogun
Ojutu ti o wulo pẹlu 0.005mm tun ṣe deede, 300% ilọsiwaju ninu resistance gbigbọn, ati idinku 50% ninu awọn idiyele itọju.
Àlàyé Abala:
Meiwha Self Centering Vise
I. Self centering Vise: Awọn Rogbodiyan Iye ti Disrupting Ibile clamping
Ọran 1: Olupese paati ọkọ ayọkẹlẹ ti a mọ daradara
Awọn iṣoro akọkọ ti o pade nigba lilo vise:
1.Large concentricity iyapa: Awọn ibile vise clamping ọna àbábọrẹ ni a concentricity aṣiṣe ti awọn jia ti 0.03mm, eyi ti o koja awọn ifarada ibiti o (≤0.01mm), ati awọn alokuirin oṣuwọn jẹ bi ga bi 15%.
2. Iṣiṣe iṣelọpọ kekere: Nkan kọọkan nilo awọn iṣẹju 8 fun didi, ati awọn atunṣe loorekoore ṣe idiwọ ariwo laini iṣelọpọ.
3.Surface didara aisedeede: Awọn gbigbọn processing fa awọn dada roughness Ra lati fluctuate laarin 0.6 ati 1.2 μm, Abajade ni a 30% ilosoke ninu polishing owo.
Solusan: Igbesoke ti imọ-ẹrọ vise ti ara ẹni
Awọn paramita koko ti Vise ile-iṣẹ ti ara ẹni:
Aarin deede: ± 0.005mm
Idede ipo atunwi: ± 0.002mm
O pọju clamping agbara: 8000N
Awọn irin-ajo itọsọna lile (HRC ≥ 60) agbara egboogi-aṣọ
(Awọn aaye wọnyi le jẹ gbogbo pade nipasẹ Meiwhaara centering vise.)
Awọn igbesẹ imuse kan pato fun rirọpo vise ile-iṣẹ ti ara ẹni:
1. Atunṣe laini iṣelọpọ: Rọpo awọn ilokulo ti aṣa lori awọn ile-iṣẹ ẹrọ 5 ati ṣepọ eto-iyipada-ojuami odo
2. Self centering vise pẹlu yanyan fin-bi apẹrẹ bakan: Apẹrẹ ehin pataki ṣe alekun ija, idinku gige gbigbọn (iwọn gbigbọn dinku nipasẹ 60%)
Awọn aṣeyọri ti o waye ni awọn ofin ti konge, ṣiṣe ati idiyele lẹhin igbegasoke vise ile-iṣẹ ti ara ẹni.
| Atọka | Ṣaaju ki o to igbegasoke awọn Self centering vise | Lẹhin ti igbegasoke awọn ara centering vise | Ilọsiwaju ogorun |
| Aṣiṣe Coaxial | 0.03mm | 0.008mm | 73% ↓ |
| Nikan-nkan clamping akoko | 8 min | 2 min | 75% ↓ |
| Dada roughness Ra | 0.6-1.2μm | Iduroṣinṣin ≤ 0.4 μm | aitasera |
| Ododun egbin | 1,800,000 | $450,000 | ¥1.35 million ti o ti fipamọ |
| Ige aye | Ni apapọ, awọn nkan 300. | 420 ohun kan | 40% ↑ |
Imupadabọ idiyele fun imudojuiwọn vise aarin ti ara ẹni: Idoko-owo ohun elo jẹ 200,000, ati pe idiyele naa ti gba pada laarin oṣu mẹfa 6.
Meiwha Self Centering Vise: MW-SC130-007
Meiwha Self Centering vise: MW-SC75-054
II. Awọn Anfani Pataki ti Awọn Idile ti ara ẹni ti ara ẹni: Iṣeyọri Mẹta ni Itọkasi, Iṣiṣẹ ati irọrun
Anfani ti ara centering vise 1: Micrometer-ipele išedede lopolopo
Imọ-ẹrọ imuṣiṣẹpọ skru bidirectional: Imukuro aiṣedeede ẹyọkan, iṣedede ipo atunwi ≤ 0.005mm (fidio ti idanwo itọkasi ipe)
Ifiwera data ti gbigbọn gbigbọn laarin ara centering vise ati ibile vise
| Ọna dimole | Iwọn gbigbọn (μm) | Irira oju Ra (μm) |
| Ibile vise | 35 | 1.6 |
| Igbakeji ile-iṣẹ ti ara ẹni | 8 | 0.4 |
Self centering vise anfani 2: Ṣiṣe ti ilọpo meji nipa engine
Eto ile-iṣẹ ti ara ẹni vise Eto Iyipada Yara:
Ipo-ojuami odo jẹ ki iyipada iṣẹju-aaya 2 ti awọn iṣẹ ṣiṣe ṣiṣẹ
Awọn ẹrẹkẹ apọjuwọn ṣe atilẹyin didi nigbakanna ti ọpọlọpọ awọn eto iṣẹ ṣiṣe lakoko sisẹ.
Lilo aaye pọ si nipasẹ 40%: Ile-iṣẹ kekere, apẹrẹ giga (100 - 160mm), muu awọn iṣẹ-ṣiṣe 5 ṣiṣẹ ni akoko kanna.
Ara centering vise dimu anfani 3: Mojuto ti rọ gbóògì
Imumudọgba gbogbo agbaye:
Awọn claws lile: Awọn ẹya ara irin dimole / awọn simẹnti (ibaramu pẹlu awọn aaye inira)
Awọn Claws Rirọ: Awọn ideri Silikoni ti a ṣe adani fun Idabobo Ilẹ ti Awọn Iṣeduro Iṣoogun
Ara Centering Vise bakan
Ara Centering Vise Ero Ìfilélẹ aworan atọka
III. Awọn oju iṣẹlẹ Ohun elo mẹfa ati Awọn apẹẹrẹ Aṣayan ti vise ile-iṣẹ ti ara ẹni
| Ile-iṣẹ | Aṣoju workpiece | Sikution | Ipa |
| Ofurufu | Titanium alloy apakan ribs | Igbohunsafẹfẹ fifa irọbi giga vise + awọn ẹrẹkẹ ti a bo seramiki | Idibajẹ <0.01mm, igbesi aye ọpa ti ilọpo meji |
| Iṣeduro oogun | Prosthesis orokun | Pneumatic ara centering vise + Medical-ite asọ jaws | Dada ko ni awọn ijakadi, oṣuwọn ikore → 99.8% |
| Ọkọ ayọkẹlẹ agbara tuntun | Ara apoti batiri | Vise hydraulic ti o fẹsẹmulẹ (awoṣe egboogi-gbigbọn) | Gbigbọn processing ti dinku nipasẹ 60%, ati pe akoko iṣẹ dinku nipasẹ 35%. |
| konge Electronics | Foonu arin fireemu | Vise ti ara ẹni ti o kere ju (stroke φ80mm) | Agbegbe dinku nipasẹ 70%, deede ± 0.003mm |
Ara Centering Vise igbekale aworan atọka
IV. Itọsọna Itọju fun Vise ile-iṣẹ ti ara ẹni: Le fa Igbesi aye Iṣẹ Vise ti ara ẹni pọ si
1.Daily Itọju Ayẹwo fun Igbakeji Grips:
| Ara centering vise irinše | Awọn ajohunše iṣẹ |
| Asiwaju dabaru guide iṣinipopada | Yiyọ eruku eruku afẹfẹ ojoojumọ + abẹrẹ girisi osẹ |
| Clamping dada olubasọrọ agbegbe | Ọtí mimu pa awọn ti o ku omi gige |
| Ilana wiwakọ | Ayewo oṣooṣu ti iṣẹ lilẹ ọna gaasi (titẹ ≥ 0.6 MPa) |
2. Mẹta ṣe ká ati don't fun mimu ara centering vise
1.Lo fẹlẹ irin kan lati nu iṣinipopada itọsọna → fa awọn idọti lori oju ti o tọ
2. Dapọ lubricants ti o yatọ si viscosities → Yoo ja si gelation ati blockage
3. Lilọ kuro ni agbara clamping ti o ni iwọn nipasẹ 50% → yoo ja si ibajẹ ayeraye
Akoko ifiweranṣẹ: Oṣu Kẹjọ-09-2025
